Electronic Rocker Pedal 964 000 series - heavy-duty industrial throttle control with die-cast aluminum base and IP69K waterproof rating
Electronic Throttle Control
IP69K Protection | CAN J1939 / Analogue | Dual Return Springs
Industrial Controls · Throttle Pedals · Heavy-Duty Electronics

Electronic Rocker Pedal 964 000 Series – Heavy-Duty Industrial Throttle Control

The 964 000 series electronic rocker pedal delivers precise throttle control for heavy machinery operating in demanding conditions. Engineered with dual return springs and a rugged die-cast aluminum frame, this industrial foot pedal withstands extreme temperatures, moisture, and dust ingress up to IP69K. Factory-programmable output configurations support analogue, PWM, IVS, current, CAN J1939, and CANopen protocols, making it adaptable to virtually any electronic control system.

IP69K Ingress Protection
-40°C to +85°C Operating Temp
Dual Spring Return Mechanism
ASIL C ISO 26262

The 964 000 series electronic rocker pedal is a heavy-duty throttle control solution for off-highway vehicles, construction equipment, and industrial machinery. Built to survive harsh environments, it combines a die-cast aluminum chassis with IP69K ingress protection and a wide -40°C to +85°C operating range. Factory programmable outputs (analogue, PWM, CAN J1939, etc.) and redundant return springs make it a versatile, safety-compliant component for OEMs and equipment integrators worldwide.

  • Dual Built-In Return Springs for Reliable Throttle Control: Two independent return springs provide consistent pedal resistance and ensure positive idle return under all operating conditions. This redundant spring design delivers predictable tactile feedback to the operator while meeting FMVSS 124 safety requirements for accelerator control systems. Even after extended use in high-cycle applications, the dual-spring mechanism maintains its responsiveness, reducing operator fatigue and enhancing machine controllability during long shifts.
  • IP69K Ingress Protection for Extreme Environments: The 964 000 series electronic rocker pedal is sealed against water and dust ingress up to IP69K, the highest protection rating available for industrial components. This means the pedal withstands high-pressure, high-temperature water jets—up to 80°C at 100 bar—making it suitable for equipment that undergoes regular pressure washing or operates in muddy, wet, or dusty conditions such as construction sites, agricultural fields, and marine decks. The sealed design also protects internal electronics from moisture-related corrosion and premature failure.
  • Die-Cast Aluminum Construction for Maximum Durability: Both the treadle support and mounting plate are manufactured from corrosion-resistant die-cast aluminum, providing exceptional structural integrity while keeping the unit lightweight. This construction choice eliminates the fatigue and cracking issues associated with plastic pedal assemblies in heavy-use applications. The aluminum components resist corrosion from chemical exposure, salt spray, and humidity, ensuring long service life even in coastal or industrial environments where equipment is exposed to aggressive elements.
  • Wide Operating Temperature Range for Global Deployment: The electronic rocker pedal operates reliably across a temperature range of -40°C to +85°C and can be stored between -40°C and +125°C. This thermal tolerance enables deployment in arctic conditions, desert heat, and everything in between without performance degradation. Machinery operating in extreme climates—from frozen oil fields to tropical mining operations—benefits from consistent throttle response regardless of ambient temperature fluctuations.
  • Factory-Programmable Output Signals for System Flexibility: Output values are factory programmable, allowing the pedal to be customized for virtually any electronic control system architecture. Available output configurations include analogue, PWM (pulse-width modulation), IVS (idle validation switch), current loop, CAN J1939, and CANopen protocols. This versatility makes the 964 000 series a drop-in solution for OEMs integrating electronic throttle control into new equipment, as well as for retrofitting older hydraulic or mechanical throttle systems with modern electronic controls.
  • Safety-Certified Design with ISO 26262 ASIL C Compliance: For applications requiring functional safety, the APS Dual 5V and APS CAN sensor variants comply with ISO 26262 Part 5 at ASIL C (SEooC) level. This certification ensures that the pedal meets stringent automotive safety integrity standards, making it suitable for safety-critical applications in commercial vehicles, passenger transport, and equipment where throttle system failure could create hazardous conditions. The pedal also complies with FMVSS 124, FMVSS 302, 72/245/EEC, and ECE R10.06 standards, providing comprehensive regulatory coverage for global equipment manufacturers.
  • AMP 6-Pin Connector for Secure Electrical Integration: The 964 000 series features an AMP 6-pin connector, an industry-standard interface that provides reliable, waterproof electrical connections between the pedal and the vehicle or machinery control system. This connector type simplifies wiring harness design, reduces assembly time, and ensures consistent signal transmission even in vibration-heavy applications. The secure locking mechanism prevents accidental disconnection during equipment operation, eliminating intermittent signal loss issues common with inferior connector designs.
  • Construction and Earthmoving Equipment: Heavy machinery such as wheel loaders, excavators, bulldozers, graders, and backhoe loaders operate in environments filled with dust, mud, and vibration. The 964 000 series electronic rocker pedal's IP69K rating and die-cast aluminum construction withstand daily pressure washing and years of rough terrain operation. Programmable outputs integrate seamlessly with engine ECUs, providing smooth throttle response and reducing operator fatigue during long shifts on active construction sites.
  • Agricultural Tractors and Harvesting Machinery: Farm equipment faces unique challenges including chemical exposure, organic debris, temperature extremes, and constant vibration across uneven fields. The electronic rocker pedal's corrosion-resistant aluminum construction resists damage from fertilizers and agricultural chemicals, while the sealed electronics prevent moisture ingress during field washing. CAN J1939 output capability enables direct communication with modern tractor ECUs, supporting precision farming applications where throttle control integrates with GPS guidance and implement automation systems.
  • Material Handling Equipment: Forklifts, reach stackers, container handlers, and warehouse tugs require precise throttle control for safe operation in confined spaces. The 964 000 series pedal provides smooth, proportional control that allows operators to make fine speed adjustments when maneuvering loads in tight aisles or around obstacles. The dual return springs ensure positive idle detection when the operator releases the pedal, an important safety feature for material handling equipment operating near personnel and valuable inventory.
  • Mining and Quarrying Vehicles: Underground loaders (LHDs), haul trucks, drilling rigs, and support vehicles in mining operations demand components that survive abrasive dust, high humidity, and mechanical shock. The wide operating temperature range and IP69K protection ensure reliable performance in underground environments where temperature extremes and water ingress from rock dust suppression systems are constant concerns. FMVSS 124 compliance provides the redundant safety features required for underground mining equipment where throttle system failure could create serious safety hazards.
  • Marine and Harbour Equipment: Deck machinery, harbour tugs, workboats, and shore-based material handling equipment exposed to salt spray, rain, and washdown operations benefit from the pedal's IP69K rating and corrosion-resistant aluminum construction. Salt-laden marine environments rapidly degrade unprotected electronics and metal components, but the sealed design and aluminum body resist corrosion that would otherwise cause premature failure. The electronic rocker pedal's ability to withstand high-pressure washdowns makes it suitable for equipment that must be cleaned thoroughly between uses or after operating in contaminated environments.
  • Specialty and Municipal Vehicles: Street sweepers, refuse collection trucks, airport ground support equipment, and snow removal vehicles operate in diverse and often challenging conditions. The electronic rocker pedal's programmable output configurations allow integration with custom vehicle control systems, including hybrid and electric powertrains where throttle-by-wire signals must be precisely calibrated to match electric motor response characteristics. The compact footprint and robust construction accommodate the space constraints and demanding duty cycles typical of municipal and specialty vehicle applications.

Specifications listed below apply to the standard 964 000 series electronic rocker pedal. Contact us for variant-specific data or custom configurations.

ParameterSpecification
Series964 000 Series
Product TypeElectronic Rocker Pedal / Throttle Control Pedal
Return Spring ConfigurationDual built-in return springs
Construction MaterialDie-cast aluminum treadle support and mounting plate
Ingress ProtectionIP69K (water and dust ingress protection)
Storage Temperature Range-40°C to +125°C
Operating Temperature Range-40°C to +85°C
Electrical ConnectorAMP 6-pin connector
Output Signal Options (Factory Programmable)Analogue; PWM; IVS; Current; CAN J1939; CANopen
Sensor OptionsAPS Dual 5V; APS CAN (functional safety variants)
Safety StandardsFMVSS 124; FMVSS 302 (ECE R118); 72/245/EEC; ECE R10.06; E13 report
Functional Safety CertificationISO 26262 Part 5 – ASIL C (SEooC) for APS Dual 5V and APS CAN sensors
Options AvailableDouble sensors (up to 4 signals); different treadle plates; tilting plate; CAN J1939; connector kit or custom wire harness

How the 964 000 Series Electronic Rocker Pedal Works

The 964 000 series electronic rocker pedal converts mechanical foot motion into an electronic signal that controls engine speed or machine function. When the operator presses the pedal, the rocker mechanism pivots smoothly on its die-cast aluminum base, compressing the dual return springs while activating internal non-contact sensors that measure pedal position. These sensors generate a proportional output signal based on the angle of pedal depression—the further the pedal is pressed, the higher the output value sent to the engine control unit (ECU) or vehicle controller.

Unlike mechanical throttle linkages that rely on cables or hydraulic pressure, this electronic throttle pedal transmits control signals instantly without friction losses or mechanical lag. The factory-programmable output configurations allow the pedal to communicate using various protocols—analogue voltage, PWM frequency, CAN bus messages, or simple switch contacts—depending on the receiving control system's requirements. When the operator releases the pedal, the dual return springs provide positive force to return the pedal to idle position while the sensors signal the ECU to reduce engine speed accordingly. The sealed IP69K enclosure protects all internal components from moisture, dust, and debris, ensuring consistent operation even after repeated high-pressure washdowns.

Technical FAQ

Common Questions Answered

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The 964 000 series electronic rocker pedal is factory programmable to support multiple output configurations including analogue, PWM (pulse-width modulation), IVS (idle validation switch), current loop, CAN J1939, and CANopen protocols. This flexibility allows the pedal to integrate with virtually any engine or vehicle control system architecture, from simple analogue ECUs to complex CAN-based networks on modern machinery. Contact our team with your specific control system requirements for configuration assistance.

IP69K is the highest ingress protection rating defined by the IEC 60529 standard. It indicates that the electronic rocker pedal is completely dust-tight and can withstand high-pressure, high-temperature water jets—specifically 80°C water at 100 bar pressure from a distance of 100mm. For industrial equipment that undergoes regular pressure washing or operates in wet, muddy, or dusty environments, IP69K protection ensures internal electronics remain dry and functional, preventing premature failure from moisture ingress, corrosion, or contamination.

The 964 000 series meets FMVSS 124 (accelerator control systems), FMVSS 302 (flammability), 72/245/EEC (electromagnetic compatibility), ECE R10.06, and E13 certification. For functional safety applications, the APS Dual 5V and APS CAN sensor variants comply with ISO 26262 Part 5 at ASIL C (SEooC) level. This regulatory coverage ensures the pedal meets global safety requirements for on-highway vehicles, off-highway machinery, and safety-critical industrial equipment.

The electronic rocker pedal operates reliably between -40°C and +85°C and can be stored between -40°C and +125°C. This wide thermal tolerance enables deployment in arctic environments, desert regions, and everything in between without performance degradation. Machinery operating in extreme climates—including frozen oil fields, tropical mines, high-altitude construction sites, and equatorial agricultural operations—benefits from consistent throttle response regardless of ambient temperature.

Optional features include double sensor configurations capable of delivering up to four independent output signals for redundant or multi-function control requirements. Different treadle plate designs and a tilting plate option are available to accommodate specific operator ergonomics and mounting configurations. For CAN bus integration, CAN J1939 output is offered. Complete connector kits or fully customized wire harnesses can be supplied to simplify installation and reduce integration time.

The APS Dual 5V variant provides two independent 5-volt analogue output signals proportional to pedal position, delivering redundant measurement for safety-critical applications where a single sensor failure could create hazardous conditions. The APS CAN variant communicates directly using CAN J1939 or CANopen protocols, reducing wiring complexity and enabling advanced diagnostic capabilities. Both variants achieve ISO 26262 ASIL C functional safety certification, but the appropriate choice depends on your vehicle or machinery control system architecture.

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