MLS Series float-activated liquid level switch for gas compressor scrubber applications
MLS Series Level Switch
2000 psi Rated | SPDT Reed Switch | CSA Class I Div. 1
Gas Compression · Oil & Gas · Industrial Process

MLS Series Liquid Level Switch for High-Pressure Gas Compressor Scrubbers

The MLS Series liquid level switch is a float-activated instrument that triggers an electrical SPDT reed switch to signal high or low liquid levels in demanding gas compressor scrubber environments. Constructed from 304 stainless steel, rated to 2000 psi (13.8 MPa), and certified for CSA Class I, Division 1 hazardous locations, the MLS Series provides dependable level detection without seals to fail — offering engineers a robust, maintenance-friendly solution for annunciation, shutdown, or PLC input across gas compression and processing facilities.

2000 psi Pressure Rating
SPDT Reed Switch
304 SS Body & Float
Cl. I Div. 1 CSA Certified

The MLS Series liquid level switch is purpose-engineered for the rigours of gas compressor scrubber service, where pressure ratings, material integrity, and reliable switching are non-negotiable. Using a 304 stainless steel float to activate a magnetically coupled SPDT reed switch, the MLS eliminates mechanical seals from the design entirely — removing one of the most common failure points in high-pressure liquid level switches. It screws directly into the scrubber wall or mounts via an external float chamber, supports both rising and falling liquid detection without body rotation, and is available in 1½ and 2 in. NPT configurations with or without an integrated push-button test facility. With CSA Class I Division 1 certification covering Groups B, C, and D, the MLS Series is a proven choice wherever hydrocarbons, H₂S, or other flammable gases may be present.

  • Seal-Free Construction for Maximum Reliability: The MLS Series is designed without process seals in the switching mechanism, eliminating the most common cause of field failures in conventional level switches. This approach is particularly valuable in high-pressure scrubber applications where seal integrity under cyclic pressure and temperature conditions can be difficult to maintain over time. Fewer failure modes translate directly to less unplanned downtime and lower maintenance overhead.
  • Clean Magnet Design to Prevent Iron Filing Accumulation: The magnetic coupling that actuates the reed switch incorporates a clean magnet geometry that greatly reduces the tendency for ferrous particles in the process fluid to accumulate on the magnet. In gas compression facilities where pipe scale, mill scale, and corrosion products can be present in liquids entering the scrubber, this feature helps maintain consistent switch actuation and reduces the risk of magnetic interference from trapped iron debris.
  • Dual-Direction Level Detection Without Body Rotation: The MLS Series is capable of detecting both rising and falling liquid conditions from a single installed orientation — no body rotation is needed to reconfigure the trip direction. This simplifies installation and reconfiguration in the field, eliminates orientation-related commissioning errors, and reduces the number of distinct part numbers required to cover both high-level and low-level detection applications.
  • 2000 psi (13.8 MPa) Working Pressure Rating: With a rated working pressure of 2000 psi, the MLS Series is compatible with the operating pressures found in natural gas compression scrubbers, separator vessels, and other high-pressure process equipment. The 304 stainless steel body and float are matched to this pressure rating, though operators should take care not to exceed the rated value, as overpressure can permanently deform the float and affect both buoyancy and switch actuation.
  • Optional Push-Button Test Function (TF Models): MLS-015-TF and MLS-020-TF variants include an integrated push-button that allows maintenance personnel to perform a complete functional test of the level switch system without changing actual liquid levels. The test verifies float movement, the magnetic activation of the reed switch, and the continuity of the wiring path from the switch to the remote control panel — providing confidence that the entire level annunciation circuit is operational.
  • 304 Stainless Steel Body and Float for Corrosion Resistance: Both the body casting and the float are manufactured from 304 stainless steel (ASTM A351 CF8), selected for its corrosion resistance in wet hydrocarbon and produced-water environments. Additional wetted components are also stainless steel (303, 304, and 316 grades), ensuring compatibility with the range of liquids and gases typically encountered in gas compression and processing service.
  • CSA Class I, Division 1, Groups B, C & D Certification: The MLS Series carries CSA C/US certification for installation in Class I, Division 1 hazardous locations covering Groups B (hydrogen and acetylene equivalent environments are excluded — see note), C, and D. Canadian registered with CSA approval, these certifications ensure the switch can be legally installed in the hazardous areas typical of gas compression stations and processing facilities in North America.
  • ANSI/ISA 12.27.01 Single Seal Compliance: The MLS Series meets the ANSI/ISA 12.27.01 standard as a Single Seal device, confirming that its design provides an approved level of isolation between the process fluid and the electrical components. This compliance simplifies the documentation requirements for hazardous area electrical installation and confirms the switch's suitability for use in classified locations per applicable installation codes.
  • Gas Compressor Scrubbers: The primary application for the MLS Series is liquid level detection in gas compressor inlet and interstage scrubbers, where undetected liquid accumulation can cause severe mechanical damage to compressor cylinders. The switch provides a high-level annunciation or shutdown signal that protects compressor equipment and ensures safe, continuous operation across natural gas gathering, transmission, and processing facilities.
  • Natural Gas Separators and Slug Catchers: In gas processing and pipeline operations, separators and slug catchers accumulate liquid hydrocarbon and water phases that must be controlled within defined level bands. The MLS Series provides reliable level switching to trigger dump valve controllers, automated drains, or alarm systems, helping operators maintain stable separator performance and prevent liquid carry-over into downstream gas streams.
  • High-Pressure Process Vessels: Wherever high-pressure vessels in oil and gas facilities require liquid level monitoring — including dehydrators, glycol contactors, and flash vessels — the MLS Series offers a rugged, certified switching solution. Its 2000 psi pressure rating and stainless steel construction provide compatibility with the pressures and fluid chemistries encountered in upstream and midstream process equipment.
  • Wellhead and Production Equipment: At wellhead production locations, level switches are required for produced-fluid collection tanks, test separators, and portable well-test equipment. The MLS Series can be mounted directly into vessel walls or via an external float chamber, making it adaptable to both permanent installations and temporary production test setups in the field.
  • Controller and PLC Annunciation Inputs: The SPDT reed switch output of the MLS Series is directly compatible with the digital input cards of most industrial PLCs and DCS systems, as well as with standalone annunciator panels. Its 30 VAC/VDC, 75 mA electrical rating suits the low-energy signal circuits used in modern process control systems, providing a clean, reliable contact closure for high-level alarm and shutdown logic.
  • External Float Chamber Installations: Where direct vessel wall penetration is not preferred or is impractical, the MLS Series can be deployed using a compatible external float chamber. This allows the level switch to be mounted externally to the pressure vessel while still sensing the internal liquid level through connected process piping — a configuration often preferred for ease of maintenance access and for applications where vessel penetrations must be minimised.

The MLS Series is available in 1½ in. NPT (MLS-015) and 2 in. NPT (MLS-020) configurations, each with or without an integrated push-button test function. All key parameters are listed below for engineering reference and procurement use.

Parameter Specification
Switch Type SPDT Reed Switch (Form C)
Electrical Rating 30 VAC/VDC, 75 mA
Actuation Principle Float-activated magnetic reed switch
Process Connection 1½ in. NPT (MLS-015); 2 in. NPT (MLS-020)
Electrical Conduit Entry ½ in. NPT
Working Pressure 2000 psi (13.8 MPa) [138 bar]
Process Temperature Range -20° to 300° F (-29° to 149° C)
Minimum Fluid Specific Gravity 0.50 (no float extension); 0.65 (with 1 in. float extension)
Body Material ASTM A351 CF8 (304 Stainless Steel)
Cover Material ASTM A351 CF8 (304 Stainless Steel)
Float Material 304 Stainless Steel
Other Wetted Parts 303, 304, and 316 Stainless Steel
Conductor Size (Minimum) 26 AWG
Conductor Size (Maximum) 16 AWG
Hazardous Area Certification CSA C/US Class I, Division 1, Groups B, C & D
Safety Standard Compliance ANSI/ISA 12.27.01 (Single Seal)
Canadian Registration OF12013.2 C (All Provinces and Territories), CSA Approved
Construction Seal-free; clean magnet design
Trip Direction Rising and falling (no body rotation required)
Optional Feature Push-button test function (TF models)
Approx. Shipping Weight (MLS-015) 5 lbs. (2.27 kg)
Approx. Shipping Weight (MLS-020) 5.5 lbs. (2.49 kg)
Shipping Dimensions 14 × 5 × 3.5 in. (356 × 127 × 89 mm)

How the MLS Series Liquid Level Switch Works

The MLS Series operates on a straightforward float-and-magnet principle that is inherently well-suited to high-pressure service. A 304 stainless steel float is suspended inside the scrubber vessel or external float chamber, buoyed by the liquid present at the switch's installed elevation. As liquid level rises and the float lifts, a permanent magnet housed within or attached to the float assembly passes into proximity with a hermetically sealed SPDT reed switch located in the switch body. The magnetic field causes the reed switch contacts to change state — from one pole to the other — generating the output signal that is transmitted to a remote annunciator, controller, or PLC.

When liquid level drops and the float descends, the magnet moves away from the reed switch, and the contacts return to their original state. Because the reed switch contacts are enclosed in a sealed glass envelope and are actuated magnetically rather than mechanically, there is no requirement for a dynamic process seal between the fluid-wetted float mechanism and the electrical switch chamber. This seal-free approach is a key reliability advantage in high-pressure, cyclic-pressure applications where conventional elastomeric seals are subject to fatigue and leakage over time.

The clean magnet design minimises ferrous debris accumulation, preserving consistent actuation across the service life of the switch. On TF-model variants, the push-button test facility allows operators to manually simulate float movement and verify the complete signal path from switch to panel without altering actual process conditions — providing confidence in system readiness without requiring process interruption.

Technical FAQ

Common Questions Answered

Can't find your answer? Contact our engineers →

The MLS Series is designed specifically for liquid level detection in high-pressure gas compressor scrubbers and similar process vessels. It generates a pilot signal via an SPDT reed switch to indicate high or low liquid levels to an annunciator, controller, or PLC. The switch can also be used with an external float chamber for applications where direct vessel mounting is not preferred.

The MLS Series is rated to a working pressure of 2000 psi (13.8 MPa / 138 bar). This rating covers the operating pressures found in most natural gas compression and processing equipment. It is essential to avoid exceeding the rated pressure, as doing so can permanently deform the stainless-steel float, changing its buoyancy characteristics and impairing reliable switch operation.

Without a float extension, the MLS Series operates in fluids with a specific gravity of 0.50 or higher — covering a wide range of hydrocarbon liquids and water. When a 1-inch float extension is used, the minimum specific gravity increases to 0.65. Operators should verify that the process fluid density is within the supported range to ensure reliable float actuation under all operating conditions.

Yes. The MLS Series carries CSA C/US certification for Class I, Division 1, Groups B, C, and D hazardous locations — covering the flammable gas and vapour environments typical of oil and gas compression and processing facilities. It is also ANSI/ISA 12.27.01 compliant as a Single Seal device and is Canadian registered (OF12013.2 C) for use across all provinces and territories. Note that the unit is not recommended for hydrogen gas applications despite the Group B rating encompassing some similar environments.

The integrated test button on MLS-015-TF and MLS-020-TF models allows maintenance personnel to perform a complete end-to-end functional check of the level switch and its associated wiring without changing the actual liquid level in the process vessel. The test confirms that the float mechanism moves freely, that the magnet correctly actuates the reed switch, and that the signal circuit from the switch to the remote control panel or annunciator is intact and correctly wired — all in a single test action.

Yes. All MLS Series models are compatible with a dedicated external float chamber accessory, in addition to direct scrubber wall mounting. The external float chamber connects to the process vessel through equalising connections, allowing the switch to sense internal vessel liquid levels while being physically mounted outside the vessel wall. This configuration is preferred where vessel penetrations need to be minimised, where maintenance access is a consideration, or where existing vessel nozzle configurations are not suited to direct switch installation.

Free Technical Consultation

Get Your Datasheet
+ Quote in 24 Hours

Our engineers will recommend the right MLS Series model for your scrubber or process vessel application, provide the full technical datasheet, and deliver a competitive quote.

  • Response guaranteed within 24 hours
  • Full technical datasheet included
  • Model selection and compatibility guidance
  • OEM & bulk pricing available

Quick Quote Request

No spam ever · Response within 24 hours

Our Product Partners
Enovation Controls FW Murphy Production Controls Austart Air Starters MCS Mobile Control Systems AXI International Pacbrake Engine Exhaust Senquip Telemetry Enovation Controls FW Murphy Production Controls Austart Air Starters MCS Mobile Control Systems AXI International Pacbrake Engine Exhaust Senquip Telemetry