VS94 Series shock and vibration switch with NEMA 4/4X polyester enclosure for stationary machinery protection
VS94 Series Vibration Switch
Tri-Planar Detection | NEMA 4/4X Weatherproof Enclosure | Field-Adjustable Sensitivity
Industrial · Oil & Gas · Marine

VS94 Series Shock and Vibration Switch for Stationary Machinery Protection

The VS94 Series shock and vibration switch is a precision electro-mechanical safety device designed to detect excessive shock or vibration across three planes of motion and automatically shut down stationary industrial machinery before damage escalates. Housed in a rugged NEMA 4/4X weatherproof enclosure and built around a reliable magnetic latch mechanism, the VS94 delivers dependable equipment protection for engines, pumps, compressors, and rotating machinery in non-hazardous industrial environments.

3-Plane Detection
NEMA 4X IP66 Rated
480 VAC Contact Rating
0–7 G Sensitivity Range

The VS94 Series is a compact, field-proven shutdown device engineered for stationary industrial machinery where uncontrolled shock or vibration can lead to costly mechanical failure. Its robust magnetic latch mechanism, combined with micro-fine sensitivity adjustment and a sealed NEMA 4/4X polyester enclosure, makes it a reliable and easily configurable protection solution for pumps, compressors, cooling fans, and rotating equipment operating in non-hazardous locations. With optional remote reset and adjustable start-up time delay, the VS94 adapts to demanding operational requirements without compromising protection integrity.

  • Three-Plane Shock and Vibration Detection: The VS94 monitors machinery for harmful shock and vibration simultaneously across all three axes of movement — vertical, horizontal, and lateral. This comprehensive sensing approach ensures that impact events or vibration anomalies from any direction are captured and acted upon, reducing the risk of undetected mechanical deterioration.
  • Reliable Magnetic Latch Mechanism: An inertia mass held against a magnetic latch forms the core of the VS94's tripping system. During normal operation, the magnet firmly retains the latch arm. When vibration or shock levels surpass the set threshold, the resulting force displaces the inertia mass, separating the latch arm from the magnet and actuating the snap-switches for immediate shutdown. This design provides positive, decisive action with minimal risk of false tripping.
  • Micro-Fine, Easy-to-Adjust Sensitivity: Sensitivity is calibrated by adjusting the air gap between the magnet and the latch arm plate — a precise, stepless method that allows fine-tuning to match the normal vibration baseline of each specific machine. This adjustment can be made in the field without specialist tools, enabling rapid commissioning and recalibration as operating conditions change.
  • NEMA 4/4X Weatherproof Enclosure (IP66): The VS94 is housed in a glass-filled polyester enclosure rated NEMA 4/4X and IP66, providing robust protection against water ingress, dust, and corrosion. This makes it well-suited for outdoor industrial environments, wash-down areas, and coastal installations where enclosure integrity is critical to long-term reliability.
  • Two Versatile SPDT Snap-Switches Rated to 480 VAC: The VS94 features two single-pole double-throw snap-action switches rated at 5A @ 480 VAC, 2A resistive, and 1A inductive up to 30 VDC. This dual-switch configuration provides the flexibility to simultaneously drive a shutdown circuit and trigger an alarm output — or to satisfy dual-channel safety interlock requirements.
  • Optional Remote Reset: An available built-in electric solenoid allows operators to reset the VS94 from a safe, remote location following a trip event — eliminating the need for physical access to the switch after each shutdown. This is particularly valuable in installations where the switch is mounted in confined or hard-to-reach positions.
  • Adjustable Start-Up Time Delay (Optional): The optional time delay circuit overrides the VS94's trip function during equipment start-up, preventing nuisance trips caused by the elevated vibration levels typical during machine run-up. The delay is field-adjustable via a 20-turn potentiometer from 5 seconds up to approximately 6.5 minutes, giving operators precise control over the start-up window.
  • Optional Space Heater Circuit: A built-in space heater option prevents moisture condensation from forming inside the VS94 housing in humid or fluctuating-temperature environments. This preserves internal component integrity and ensures consistent switching performance even in challenging ambient conditions.
  • Engines and Prime Movers: The VS94 provides reliable overvibration protection for diesel, gas, and other stationary engine types. By detecting abnormal vibration caused by bearing wear, imbalance, or structural looseness, it can trigger shutdown before a minor fault develops into a major mechanical failure.
  • Centrifugal and Reciprocating Pumps: Pumping systems are highly susceptible to sudden vibration changes caused by cavitation, impeller damage, or misalignment. The VS94 detects these conditions and initiates a controlled shutdown to prevent seal failure, bearing damage, or structural fatigue.
  • Gas and Air Compressors: Continuous-duty compressors can develop damaging vibration from valve failures, pressure imbalances, or coupling issues. The VS94's sensitive tri-planar detection provides an important safety layer, shutting down the unit at the first sign of abnormal mechanical behaviour.
  • Cooling Fans and Blowers: Industrial cooling fans operating with worn bearings or blade imbalance can generate progressively worsening vibration. Installing the VS94 on fan assemblies allows automatic shutdown before structural damage to the fan housing or motor occurs.
  • Pump Jacks and Wellhead Equipment: Commonly deployed on oilfield pump jacks where continuous unmanned operation makes automated vibration monitoring essential. The VS94 provides cost-effective protection against mechanical failure in remote, hard-to-service installations.
  • Rotating and Reciprocating Machinery: Any stationary rotating or reciprocating machine — including gearboxes, mixers, conveyors, and generators — where excessive shock or vibration can signal a developing fault benefits from VS94 protection, reducing unplanned downtime and maintenance costs.

The VS94 Series is available in three configurations to suit different site requirements. All models share a common tri-planar detection mechanism, magnetic latch actuation, and NEMA 4/4X weatherproof enclosure.

Parameter Specification
Enclosure Material Glass-filled polyester (fiberglass reinforced)
Enclosure Rating NEMA Type 4X; IP66; CSA Types 4 and 12
Mounting Base mount
Conduit Connection 3/4 NPT conduit fitting
Normal Operating Ambient Temperature 0° to 140°F (-18° to 60°C)
Snap-Switches 2 × SPDT snap-acting switches
Contact Rating (AC) 5A @ 480 VAC
Contact Rating (DC) 2A resistive; 1A inductive up to 30 VDC
Sensitivity / Range Adjustment 0–7 Gs; 0–100 Hz / 0.100 in. displacement
Detection Planes Three planes of motion (tri-planar)
Reset Method (Standard) Manual reset push-button
Remote Reset Option (VS94-T15) Built-in electric solenoid; 115 VAC operating current: 0.360 A; Standby: 0.01 A
Time Delay Adjustment 20-turn potentiometer; field-adjustable from 5 seconds to approximately 6.5 minutes (~15 seconds per turn)
Space Heater Option (VS94-H15-T15) 115 VAC; operating current 0.023 A
Location Rating Non-hazardous locations only
Shipping Weight 4.35 lb (2 kg)
Shipping Dimensions 9 × 8 × 4-11/16 in. (229 × 203 × 119 mm)
Part Number – VS94 20700063 — Standard model, no remote reset coil
Part Number – VS94-T15 20700073 — 115 VAC time delay / remote reset
Part Number – VS94-H15-T15 20700066 — 115 VAC space heater + 115 VAC time delay / remote reset

How the VS94 Series Shock and Vibration Switch Works

The VS94 operates on a magnetic latch principle. During normal machine operation, an inertia mass is held securely against a magnetic latch arm, keeping the two SPDT snap-switches in their normal operating state. When the level of shock or vibration at the mounting surface rises above the configured threshold, the inertia mass generates sufficient force to overcome the magnetic hold and push the latch arm away from the magnet. This separation immediately actuates the snap-switches, interrupting the connected control or shutdown circuit.

Sensitivity is set by adjusting the air gap between the magnet and the latch arm plate — a wider gap reduces the magnetic holding force and increases sensitivity, while a narrower gap requires greater shock or vibration force to trigger a trip. This air-gap adjustment is accessible externally, allowing technicians to calibrate the switch on-site to match the normal vibration signature of each specific machine without opening the enclosure.

After a trip event, the standard manual reset push-button restores the latch to its magnetically held position. On models equipped with the optional remote reset solenoid, this can be done electrically from a remote panel. The optional start-up time delay circuit temporarily inhibits the trip function during machine run-up, preventing false shutdowns caused by the higher vibration levels that are normal during start-up.

Technical FAQ

Common Questions Answered

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The VS94 is engineered for all stationary types of machinery where abnormal shock or vibration poses a risk to normal operation or can cause equipment damage. Typical applications include cooling fans, engines, pump jacks, compressors, pumps, and rotating or reciprocating machinery. It is intended for non-hazardous industrial locations only.

No. The VS94 Series is rated for non-hazardous locations only. Its NEMA 4/4X polyester enclosure provides excellent weatherproofing but is not certified for use in explosive gas or dust atmospheres. For hazardous area installations such as those classified as Class I, Division 1, the VS2EX or VS2EXR models are the appropriate choice.

Yes — sensitivity adjustment is fully field-configurable. The VS94 uses a micro-fine air-gap adjustment between the magnetic latch and the latch arm plate to set the trip threshold. Increasing the air gap lowers the force required to trip the switch (higher sensitivity), while reducing it requires a stronger vibration event to actuate. This adjustment does not require opening the enclosure and can be performed with basic tools during commissioning or when machinery operating conditions change.

During machine start-up, many types of rotating and reciprocating equipment produce vibration levels that exceed their normal steady-state operating levels. Without a time delay, the VS94 could trip during run-up and prevent the machine from reaching operating speed. The time delay option (VS94-T15) overrides the trip function for a configurable period — adjustable from 5 seconds to approximately 6.5 minutes via a 20-turn potentiometer — allowing the machine to stabilise before monitoring becomes active.

All three models share the same tri-planar detection mechanism, magnetic latch, NEMA 4/4X enclosure, and dual SPDT snap-switch output. The VS94 (part 20700063) is the standard configuration with manual reset only. The VS94-T15 (part 20700073) adds a 115 VAC time delay and remote electric reset solenoid. The VS94-H15-T15 (part 20700066) includes all features of the VS94-T15 plus an internal 115 VAC space heater circuit to prevent moisture condensation inside the housing.

The VS94 is equipped with two SPDT snap-acting switches, each rated at 5A @ 480 VAC, 2A resistive, and 1A inductive up to 30 VDC. Having two independent SPDT contacts allows the VS94 to simultaneously drive a machine shutdown circuit on one switch and activate a remote alarm or indicator on the other — making it straightforward to integrate into existing control panel architectures without additional relay modules.

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